Additive Manufacturing

SEP 2014

Modern Machine Shop and MoldMaking Technology present ADDITIVE MANUFACTURING, a quarterly supplement reporting on the use of additive processes to manufacture functional parts. More at additivemanufacturinginsight.com.

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AdditiveManufacturingInsight.com September 2014 — 7 design, and in fact he expects them to see little distinction between these two realms. To that end, he encourages them to play with the 3D printer. Indeed, another perk of being employed by Baklund R&D; is this: Employees are free to use the shop's 3D printing capabilities for their own purposes, freely making and taking any object they want to produce. If the 3D printer happens to be open, and if the employee has available time because his jobs are running on other machines and no one else needs help, then he is free to make personal use of the 3D printer even dur- ing working hours. This kind of learning through playing is diffcult to allow on a machining center, Jon Baklund to Speak at IMTS Additive Manufacturing Workshop Baklund R&D; President Jon Baklund will be one of the speakers at the Additive Manufacturing Workshop, a new half-day event to be held on September 9 at the International Manufacturing Technology Show in Chicago. Other speakers will include additive manufacturing experts from Boeing, GE, Linear Mold & Engineering and Oak Ridge National Laboratory. Learn more at short. mmsonline.com/amw. Many of Baklund R&D;'s production parts are hybrid jobs using additive manufacturing and CNC machining in tan- dem. Here are examples. The sensor mount (top) consists of a 3D-printed form built around a metal core. Plastic was useful for most of the part, but the metal provided for a precise locating surface and durable threaded holes. The rife magazine (bottom) will be 3D printed except for a component seen to the left that will be subject to stresses and wear as shells are repeatedly loaded into it. This one component will be machined from aluminum and anodized. in which programming is complex and tooling is expensive. But on a 3D printer making plastic parts, even a higher-end 3D printer, the use of the machine is straightforward enough and the material is inexpensive enough that encouraging employees to grow by exploring it is a natural secondary use of the machine's capacity. The Customers Andy Bleck, the company's VP of business de- velopment, manages three other representatives focused on fnding business for the shop. Their activity is tracked as closely as any shopfoor operation, and it is even displayed with other business metrics on the shop foor. However, the metric by which this work is evaluated is not what you might think. Mr. Baklund does not grade the business development reps' efforts according to sales in

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