Additive Manufacturing

AUG 2015

Modern Machine Shop and MoldMaking Technology present ADDITIVE MANUFACTURING, a quarterly supplement reporting on the use of additive processes to manufacture functional parts. More at additivemanufacturinginsight.com.

Issue link: https://am.epubxp.com/i/542042

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4 — AM Supplement 4 — A M S u p p l e m e n t F E A T U R E H ave you heard of Mar-M 247? You might not have. I had not heard of this material before I visited Deka Research & Devel- opment. The nickel-based alloy with exceptional high-temperature strength is sometimes used in high-pressure turbines, and in the future, it just might fgure into a solution for bringing power to impoverished parts of the world. Deka is the Manchester, New Hampshire, company founded by Dean Kamen, the inventor known for the Segway human transporter and for the FIRST program that attracts young people to careers in science and engineering. Today, an ongoing focus of Deka's attention is the Stirling engine. The company believes it can develop a modern version of the Stirling engine that takes advantage of today's manufacturing technology to increase the power effciency of an old and pre- viously obscure engine design. A Stirling engine runs on external combustion. Simply put: Burn any fuel beneath it, and the heat allows the engine to generate power. The concept was conceived and proven more than 200 years ago, but its shortcoming has always been the large bulk of this engine relative to its output. Stated another way, the shortcoming has been the small amount of power that can be generated by a reasonable-sized version of this engine running at rea- sonable temperatures. But today it is likely that this shortcoming can be overcome. If so, the effect on the lives of people in the poorest parts of the world might be By Peter Zelinski Material Improvement In addition to the geometric freedom, additive manufacturing also provides the freedom to use metals that would be diffcult to apply another way. Deka Research & Development is exploring both freedoms as it seeks to create a power source that could improve the lives of people around the world.

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