Additive Manufacturing

FEB 2013

Modern Machine Shop and MoldMaking Technology present ADDITIVE MANUFACTURING, a quarterly supplement reporting on the use of additive processes to manufacture functional parts. More at additivemanufacturinginsight.com.

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F E AT U R E By Peter Zelinski What if Metal Follows the Same Path as Plastic? It will, says Directed Manufacturing. This company sees metal additive manufacturing becoming as much of an established technology for final part production as plastic additive manufacturing is now. It expects to buy more metal additive machines in anticipation of the work that's coming. T oday, 99 percent of the time on Directed Manufacturing's five plastic additive manufacturing machines is committed to making production parts. Those parts include fuel tanks, enclosures, winglets and other components for unmanned aircraft. They also include various specialized surgical instruments and surgical alignment guides. These selective-laser-sintered products are all complex, high-value and low-volume—perfect for additive manufacturing. In the past, additive processes were associated with prototyping. Now, except for that remaining 1 percent of machine time, this is no longer the way that Directed's customers view this capability. But that's plastic. The Austin, Texas-based additive manufacturing contractor uses 3D printing processes to make metal parts as well. Seeing additive manufacturing accepted for plastic part production took years, perhaps even decades. Materials and processes had to be proven, the company says, and designs and designers had to adapt to the geometric freedom that additive manufacturing makes possible. In metal, this acceptance 10— AM Supplement 10— AM Supplement

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